NEVO Industrial
Engineering GuideUpdated 202614 min read

PIR vs Rock Wool

Different materials. Different performance. One right choice — the complete side-by-side comparison for engineers, consultants and factory owners.

11
Rows compared
7
Applications
8
PIR advantages
3
Rock Wool advantages
01 — Introduction

Two engineered cores. Two engineering philosophies.

PIR (polyisocyanurate) is a rigid closed-cell foam optimised for the lowest possible U-value. Rock Wool (mineral wool) is a fibrous mineral core engineered for non-combustibility and acoustic mass. Both are laminated between PPGI steel skins in the same NEVO production line.

PIR Panel cross section

PIR Panel

Closed-cell foam
  • PPGI Steel Sheet
  • Adhesive
  • PIR Core
  • Adhesive
  • PPGI Steel Sheet
Rock Wool Panel cross section

Rock Wool Panel

Mineral fibre
  • PPGI Steel Sheet
  • Adhesive
  • Rock Wool Core
  • Adhesive
  • PPGI Steel Sheet
02 — Interactive Comparison

Side-by-side performance table

Eleven engineering criteria. Real values from EN-tested panels.

Property
PIR
Rock Wool
Winner
Thermal Conductivity (W/m·K)
Lower λ = better insulation
0.022 – 0.024
0.036 – 0.040
PIR
Fire Resistance
Rock Wool is non-combustible
B-s2,d0
A1 (Non-combustible)
Rock Wool
Density (kg/m³)
32 – 42
100 – 150
PIR
Weight @ 100mm (kg/m²)
10.2
16.8
PIR
Water Absorption (by volume)
< 2 %
1 – 3 %
PIR
Installation Speed
Very Fast
Fast
PIR
Initial Cost
Lower
Higher
PIR
Lifespan
25 – 30 yrs
30 – 40 yrs
Rock Wool
Energy Saving
Excellent
Very Good
PIR
Maintenance
Very Low
Low
PIR
Environmental Impact
Low (CFC/HCFC free)
Recyclable
Rock Wool
03 — Thermal Performance

Heat loss simulation across thicknesses

Move the thickness selector to compare live U-values, heat flux and thermal image response.

Technical Viewer
PIR cross
PIR
U = 0.22 W/m²K
Rock Wool cross
Rock Wool
U = 0.34 W/m²K
Rotate Zoom Explode Measure
Thickness
100 mm
PIR0.22 W/m²K
Rock Wool0.34 W/m²K

Lower U-value = Better insulation

At 100 mm, PIR delivers 35% lower heat loss than Rock Wool.
04 — Fire Rating

Real-world fire performance test

Direct flame exposure. Rock Wool is A1 non-combustible. PIR is self-extinguishing (B-s2,d0) and does not propagate flame.

PIR Panel fire test
PIR Panel
Self-extinguishing

No flame propagation. B-s2,d0 EN 13501-1.

Rock Wool Panel fire test
Rock Wool Panel
Non-combustible

Excellent fire resistance. A1 EN 13501-1.

Fire Resistance Duration
PIR (intumescent) Rock Wool
30 min
28m
30m
60 min
55m
60m
90 min
82m
90m
120 min
105m
120m
180 min
150m
180m
05 — Weight

PIR is significantly lighter

Lower panel weight reduces structural steel, transport cost and installation crew size.

50mm
5.1
8.4
80mm
8.2
13.4
100mm
10.2
16.8
120mm
12.2
20.1
150mm
15.2
25.2
200mm
20.2
33.6
kg/m² · PIR (green) vs Rock Wool (grey)
06 — Sound Insulation

Rock Wool wins on acoustics

Fibrous mineral mass absorbs airborne sound better than closed-cell foam. Critical for offices and hotel façades.

50mm
24 dB
32 dB
80mm
26 dB
34 dB
100mm
27 dB
36 dB
120mm
28 dB
37 dB
150mm
29 dB
38 dB

Higher dB = Better sound insulation

07 — Moisture · Installation · Mechanical

Field performance metrics

Moisture Resistance

Moisture Resistance

PIR
PIR< 2% water absorption
Rock Wool1 – 3% water absorption

Closed-cell PIR does not wick moisture — essential for cold storage vapour barriers.

Installation Speed

Installation Speed

PIR
PIRVery fast · 2-man crew
Rock WoolFast · 3-man crew

Lighter panels install 20–30% faster with lower crane/rigging requirements.

Mechanical Strength

Mechanical Strength

PIRHigh rigidity
Rock WoolHigh rigidity + fibre integrity

Both cores meet EN 14509 span requirements when steel skins are correctly gauged.

08 — Application Recommendation

Which panel for your project?

Pick your building type — our engineering matrix recommends the right core.

Cold Storage
Cold Storage
Recommendation
PIR

Lowest λ, minimum heat loss, moisture resistant.

09 — Cost · Lifecycle · Energy · Maintenance

The complete economic picture

Initial Cost

PIRLower
Rock WoolHigher

PIR CAPEX is ~15% below Rock Wool at equal U-value.

Lifecycle (20 yr)

PIRBest value
Rock WoolHigher TCO

Energy savings compound over 20 years — PIR leads TCO.

Energy Saving

PIR20 – 30%
Rock Wool10 – 15%

Vs uninsulated envelope, over 20 years.

Maintenance

PIRVery Low
Rock WoolLow

Sealed skins on both; PIR edge integrity is superior.

10 — Downloads

Technical documents

Full engineering documentation, ready for your specification package.

11 — FAQ

Engineering questions, answered

Which is better, PIR or Rock Wool?

Neither is universally better. PIR delivers superior thermal performance, lower weight and lower cost — ideal for cold storage, food and warehousing. Rock Wool is non-combustible (A1) and provides better acoustics — required for high-rise façades, offices and fire-critical compartments.

What is the U-value difference at 100 mm?

PIR at 100 mm delivers ~0.22 W/m²K, Rock Wool ~0.34 W/m²K. PIR is roughly 35% more thermally efficient at the same thickness.

Is Rock Wool fireproof?

Rock Wool is classified A1 non-combustible per EN 13501-1 — it does not burn, does not release smoke and withstands >1000°C. PIR is B-s2,d0 and self-extinguishing but combustible under sustained flame.

How much heavier is Rock Wool?

A 100 mm Rock Wool panel weighs ~16.8 kg/m² vs ~10.2 kg/m² for PIR — Rock Wool is ~65% heavier, affecting structure, transport and installation.

Which panel installs faster?

PIR installs 20–30% faster due to lower weight and lighter handling. Rock Wool requires more crew and rigging for the same area.

What is the lifecycle cost difference?

PIR has ~15% lower CAPEX and 20–30% lower energy cost over 20 years. Rock Wool has a longer service life (30–40 yrs vs 25–30 yrs) and better residual value in fire-rated buildings.

Still deciding?

Let a NEVO engineer specify the right panel for your project.

Free 30-minute engineering consultation. Send us your project brief and receive a specification pack within 24 hours.

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