NEVO Industrial · Dubai, UAE
NEVO Industrial

Complete Sandwich Panel Production Lines — NEVO Industrial

NEVO continuous sandwich panel production line — double-belt laminator with PIR core
Solutions · Production Lines

Engineering, equipment selection, automation, installation and commissioning for modern sandwich panel manufacturing facilities.

What we deliver

Complete production line solutions.

Six line families — each engineered end-to-end from raw-material intake to packaged, sellable panel.

Continuous Production Lines

High-volume double-belt laminators for PIR, PUR and mineral wool panels, engineered for 24/7 operation.

Discontinuous Production Lines

Batch presses for wide thickness ranges, specialty panels and lower-volume markets.

PIR Production Systems

Fire-rated polyisocyanurate systems with dual-recipe foaming and extended curing zones.

PUR Production Systems

Cost-optimized polyurethane systems for insulated wall, roof and cold-room panels.

Rock Wool Production Lines

Mineral-wool lamella lines for A-class fire-rated panels used in industrial and commercial envelopes.

Customized Production Solutions

Bespoke lines engineered around your capacity, layout, panel spectrum and future expansion plan.

Engineers reviewing a NEVO production line general arrangement
FIG. 03 · ENGINEERING PHILOSOPHY
System, not machine
Engineering philosophy

We design production systems around your requirements — not the other way around.

A sandwich panel line is a system of interdependent decisions. NEVO engineers begin with the seven questions below before a single component is specified.

  1. 01
    Required Capacity
    Sized to your 5-year demand forecast, not to a catalogue nameplate.
  2. 02
    Automation Level
    Matched to your labour market, OEE targets and operator skill base.
  3. 03
    Factory Layout
    General arrangement engineered around your plot, flow and utilities.
  4. 04
    Future Expansion
    Documented upgrade envelopes for speed, thickness and packaging.
  5. 05
    Energy Efficiency
    Heat recovery, VFDs and optimized curing to minimize kWh per ton.
  6. 06
    Maintenance Access
    Every critical zone reachable without dismantling adjacent modules.
  7. 07
    Operator Safety
    ISO 13849 / EN ISO 12100 compliant guarding, interlocks and EPO logic.
Production process

Eleven engineered phases, one continuous flow.

From coil to packaged panel — every step measured, controlled and traceable.

  1. 01
    Raw Material Feeding
  2. 02
    Steel Coil Decoiling
  3. 03
    Roll Forming
  4. 04
    Preheating
  5. 05
    PU / PIR Injection
  6. 06
    Double Belt Lamination
  7. 07
    Cooling
  8. 08
    Flying Saw Cutting
  9. 09
    Automatic Stacking
  10. 10
    Packaging
  11. 11
    Finished Product
Main machinery & equipment

Engineered for performance. Built to last.

Decoiler01

Decoiler

Hydraulic decoiler for PPGI / PPGL steel coils. Stable, precise and high capacity.

Roll Forming Machine02

Roll Forming Machine

High precision roll forming system for perfect panel profile and dimensional accuracy.

Foam Injection System03

Foam Injection System

High-pressure mixing head for precise PIR foam injection with uniform density and distribution.

Double Belt Laminator04

Double Belt Laminator

Heavy-duty double belt laminator ensures strong adhesion, flatness and excellent panel quality.

Flying Saw Cutting System05

Flying Saw Cutting System

High-speed flying saw for accurate cutting to length with smooth, clean edges.

Cooling Section06

Cooling Section

Powerful cooling system for stable panel temperature and continuous high-speed production.

Automatic Stacking System07

Automatic Stacking System

Fully automatic stacking for safe handling, high efficiency and reduced labour cost.

Auto Packaging Line08

Auto Packaging Line

Automatic packing with stretch film and edge protection for safe ocean transportation.

Electrical & Control System09

Electrical & Control System

Siemens / Schneider based control system with HMI and intelligent automation.

Air Compressor System10

Air Compressor System

High-efficiency air compressor ensuring stable air supply for the whole production line.

Compare

Choose the right production line for your market.

Toggle line types to compare capacity, investment, automation and expansion potential.

AttributeContinuousDiscontinuousPIR
CapacityHigh (up to 1.5M m²/yr)Low–Medium (100–400k m²/yr)High
Speed8–25 m/minBatch cycle8–20 m/min
Investment$$$$$$$$$$
AutomationFullSemiFull
ApplicationsRoof, wall, cold storageSpecialty, thick panelsFire-rated cold storage, industrial
Expansion PotentialHighLimitedHigh
Automation

Modern control, honest data.

Every NEVO line ships with a production-grade control stack — from PLC up to Industry 4.0 integration.

PLC

Deterministic control of every actuator, valve and drive.

SCADA

Unified operator interface with alarms, trends and audit trail.

Remote Monitoring

Secure VPN diagnostics and firmware updates from NEVO.

Recipe Management

One-click switching between PIR, PUR and thickness recipes.

Quality Control

Inline thickness, density and adhesion monitoring.

Production Reports

Shift, batch and OEE reports exported automatically.

Industry 4.0 Integration

MES / ERP connectivity via OPC-UA and REST.

Applications

Panels that leave a NEVO line serve demanding environments.

Cold StorageIndustrial BuildingsFood ProcessingClean RoomsCommercial BuildingsModular BuildingsAgriculture
Downloads

Every technical document, in one place.

Catalogues, selection guides, engineering checklists and datasheets — the full NEVO document library lives in the Download Center. Request individual files or the complete pack in one step.

FAQ

Engineering answers, not sales talk.

Twenty of the questions our engineers answer most often during project scoping.

Production line inquiry

Configure your continuous panel line.

Share your target capacity, panel spectrum and site constraints. Our line specialists respond with a technical proposal covering equipment, layout, utilities and commissioning within one business day.

Ready when you are

Let's engineer your next production line.

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